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FEATURE STORY

How Often Should You Really Flush Coolant? (VIDEO)

How Often Should You Really Flush Coolant? (VIDEO)

How do you know when it’s time to flush coolant? Technicians may have different views on the subject, but Dorman Training Center instructor Pete Meier explains how using a test strip at every service is a surefire way to get an accurate picture of the coolant’s health.

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How Often Should You Really Flush Coolant? (VIDEO)

Description How do you know when it’s time to flush coolant? Technicians may have different views on the subject, but Dorman Training Center instructor Pete Meier explains how using a test strip at every service is a surefire way to get an accurate picture of the...

Colin Chapman: The Philosopher of Motion (Part 1)

Car designers have a lot of brain synapses firing. Some designers are driven by the pursuit of beauty, while others are motivated by the pursuit of speed. Giorgetto Giugiaro, Marcello Gandini, and Battista Pininfarina, though responsible for cars that raced, were...

Maximum Voltage Reading – ASE Practice Question (VIDEO)

Description Technician A is using the min/max function of a digital voltmeter to test the battery and charging system on a customer’s vehicle. He notes a max reading of 17.2 volts has been recorded. Technician B says that the alternator has failed and is overcharging....

The Story of Dagmar Bumpers

If you’ve read my work here on Shop Press, you know I’m a sucker for chrome and mid-century automotive design. This week, I'd like to take a look at one of my favorite examples of that era: "Dagmar bumpers," the colorfully common slang used to describe the...

Should You Charge More When Dealing with Tire Sealant? (VIDEO)

Description Aerosolized tire sealant is widely available, and in some vehicles, it is used in place of a full-size spare. While this “tire repair in a can” might be the best solution in a jam, it creates a messy, stinky situation for a tech changing the tire for a...

An Ode to “Car Talk”

Back in the early aughts, I lived in the Washington, D.C. area for about nine years. Since my parents live in Pennsylvania, this necessitated many three-and-a-half-hour drives (as little as three, if I was lucky) back home for holidays or just a regular visit. At the...

Testing Battery State of Charge – ASE Practice Question (VIDEO)

Description Technician A and Technician B are discussing battery testing. Technician A says that an open circuit voltage of less than 10.5 volts indicates a bad battery. Technician B says that a reading of 12.5 volts indicates an 80% state of charge. Who is correct?A)...

PSA: Be Safe With Carburetor Cleaner, Too

Recently, I wrote about how brake cleaner can be hazardous if not used correctly, and how you should take safety precautions when using it. One of our readers had an insightful comment on the piece.Now, I think it’s debatable that carburetor cleaner is more hazardous...

Serviceability Hall of Shame: Ford Taurus Spring Shields

by | Jan 17, 2023

The Serviceability Hall Of Shame was born from all the times we’ve looked at a vehicle and realized some usually simple task was going to be nightmarish. It is, ultimately, a response and explanation of the inevitable question, “Good Lord, why?!” Today’s entrant isn’t a particularly difficult part to service, actually. It’s just a super-dumb “solution” (and I use that term very loosely) to a problem.

Working for a Ford dealership years ago, I remember a rash of recall work coming in relating to the front springs in Ford Taurus sedans and wagons within a fairly narrow range of model years (1999 to 2001). Evidently, when cars were operated in the Salt Belt, the springs were rusting out. In particular, the front springs could jump past the spring perch after breaking, and the resulting jagged end could (and did in many cases, sadly) bury itself into the sidewall of the tire, causing a rapid loss of air.

Yikes. This is what we in the biz referred to at that time as “real effin’ bad.” (It’s technical jargon.) If our customers were lucky, they suffered this broken spring and insult-to-injury flat tire in the comfort of their driveway. Not-so-lucky customers found out about this problem firsthand when under power, suddenly having to learn to navigate during a sudden tire blowout.

Now, a regular human being with more than about six firing neurons could identify the problem here (the rusty tire-poker springs) and generate a solution. Most solutions were obvious: Install new springs that weren’t so prone to rust and rapid failure, right?

Wrong.

Instead, Ford had service technicians install a service kit that shielded the tire from the spring should it break. It was a couple pieces of stamped sheet metal and the corresponding hardware. Now, this absolutely did prevent the blowouts. As you’ve likely guessed by now, however, this did absolutely nothing for the actual problem, which was springs rotting out in four or five years.

Ford Taurus coil spring shields.

Oh, this… this is not what I expected. Photo by Mike Apice.

Pretty obviously, when we explained to customers what we did to “fix” the problem, they weren’t real happy.

So, Ford, come take your bow in the limelight (lemonlight?) that shines through The Hall and do better next time around, eh?

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